Warehouse operating environment

Storerooms, inventory and materials

Warehouse

The warehouse is where material availability, working capital and labor cost meet. Layout, controls and daily routines decide which of the three wins.

What we see repeatedly

The pressures this sector carries

  • Inventory accuracy and visibility

    When the record and the shelf disagree, planners protect themselves with stock the business is paying to hold.

  • Layout, travel and workflow

    Distance walked is cost incurred, and it rarely appears in any report.

  • Storeroom discipline

    Receipting, issuing and cycle counting are the least visible processes and the most expensive when they slip.

  • Ownership and decision rights

    Nobody disputes the inventory number until somebody has to reduce it.

What answers them

Capabilities applied in Warehouse

  • Lean warehousing
  • Inventory control and cycle counting
  • Storeroom and materials management
  • Layout and workflow redesign
  • Performance measures for warehouse and service support
  • Governance, ownership and decision rights
  • Value stream mapping
  • Sustainment routines and audits

Measured outcomes

What has been delivered in this sector

  • Improved warehouse efficiency and inventory control practices in a mining and resources organization
  • Reduced working capital tied up in inventory
  • Improved warehouse and storeroom operating practices at a public transit agency

Client identities are withheld under confidentiality agreements. Results vary by engagement.

Rapid Assessment

Two to three days on your site or function

A Rapid Assessment gives leadership a fact-based view of the performance gap, the likely value and the right next step, in the language your operation already uses.